4 KVT Metal-to-Metal Automatic Fly Ash Brick Machine
Model Reference: 4 KVT Metal-to-Metal Automatic Plant (Quotation Ref: 22-08-2026)
Manufactured by Vagheshwari Engineering Works in Morbi, Gujarat, the 4 KVT Metal-to-Metal Automatic Fly Ash Brick Machine is engineered as an economical, entry-level commercial plant. Operating on a modest 17 HP 3-phase electrical load, this complete plant package includes the 4 KVT metal-to-metal hydraulic press, a 7.5 HP heavy-duty hydraulic power pack, a 5 ft heavy roll pan mixer, a 17 ft material feeding belt conveyor, a PLC electrical control panel, a genuine Crompton industrial electric motor, a material handling hand trolley, and a standard maintenance tool kit. The base plant quotation is supplied without dies, allowing buyers to select custom hardened alloy steel dies matching their exact regional market requirements (standard 9 × 4 × 3 inch bricks, modular blocks, or interlocking pavers).
Key Highlights & Capabilities
- Entry-Level 17 HP Efficiency: Operates on a modest 17 HP connected 3-phase electrical load, making it accessible for areas where 30 HP electrical connections are unavailable or cost-prohibitive.
- Crompton Electric Motor: Equipped with a genuine Crompton industrial motor with 12-month manufacturer warranty for proven durability and low maintenance.
- Metal-to-Metal Compaction: Precision mechanical stops provide consistent brick thickness, sharp edges, and uniform density.
- Complete Feeding & Mixing Line: Verified base quotation includes both a 5 ft heavy roll pan mixer and a 17 ft feeding conveyor belt.
Base plant quotation includes 4 KVT press, 7.5 HP hydraulic pack, 5 ft heavy roll pan mixer, 17 ft conveyor, Crompton motor, PLC panel, hand trolley, and tool kit. Base quotation is supplied WITHOUT DIES (dies are selected separately based on buyer's required 9x4x3 or custom sizes). Connected power is approx. 17 HP (3-phase).
Select Machine Configuration & Setup
4 KVT Metal-to-Metal Automatic Plant
Model Code: 4 KVT Metal-to-Metal Automatic
Hydraulic Press & Electrical Infrastructure
- Metal-to-metal mechanical stop compaction ensuring uniform brick thickness, sharp edges, and structural density.
- Heavy-duty hydraulic cylinder engineered for continuous daily production cycles.
- Integrated pressure relief and directional control valves for safe and reliable operation.
- Energy-efficient hydraulic circuit optimized for 7.5 HP power pack operation.
Ensure an industrial 3-phase electric connection (415 V) is available before machine delivery to permit immediate commissioning and motor testing by our visiting technician.
Base Quotation Package vs Optional Upgrades
Transparent breakdown of all equipment included in standard plant pricing versus modular upgrades.
- 4 KVT Metal-to-Metal Hydraulic Brick Pressing Unit (Without Dies)
- 7.5 HP Heavy-Duty Hydraulic Power Pack Unit
- 5 Ft Heavy Roll Pan Mixer (Heavy Roller Compaction)
- 17 Ft Material Feeding Belt Conveyor
- PLC Electrical Control Panel with Automatic Cycle Logic
- Crompton Brand Industrial Electric Motor
- Material Handling Hand Trolley for Pallet Transport
- Standard Factory Maintenance Tool Kit & Spanner Set
- Hardened Alloy Steel 9 × 4 × 3 Brick Mould Dies (230 × 110 × 75 mm standard size)
- Modular Brick Mould Dies (190 × 90 × 90 mm or regional custom dimensions)
- Interlocking Paver Block Mould Dies (Zig-Zag, Hexagon, I-Shape, Dumble)
- Solid Concrete Block & Paver Precision Mould Dies
- Industrial PVC or Wooden Pallet Curing Sheets
- Additional Material Handling Hand Trolleys
Commercial Quotation Breakdown
Reference Model: 4 KVT Metal-to-Metal Automatic Fly Ash Brick Machine • Quotation Reference: 22-08-2026
Quotation details from 22-08-2026 provided as commercial reference. Base quotation is supplied without dies; dies are quoted separately based on buyer's required brick dimensions.
Buyer Suitability & Plant Planning Guide
Target Production Scale
Entry-Level Commercial Brick Plants
Recommended For
New entrepreneurs, small-scale construction suppliers, and rural or semi-urban brick enterprises seeking low initial capital investment, manageable operational complexity, and lower electrical load requirements.
Key Plant Site Considerations
- Power Availability: Requires 17 HP 3-phase industrial power supply (substantially lower than the 30 HP required for 8 KVT / 10 KVT plants).
- Die Selection: Dies are not included in base quotation; buyer must select desired die sizes (such as standard 9x4x3 inch or paver profiles) based on regional demand.
- Plant Footprint: Requires adequate space for machine line, pan mixer, conveyor, raw material storage, and curing yard.
- Operating Crew: Sized based on manual handling, raw material loading, and trolley transfer requirements.
Verified Technical Specifications
Engineering parameters verified from factory records and owner quotations
| Parameter | Verified Specification |
|---|---|
| Machine Model | 4 KVT Metal-to-Metal Automatic |
| Machine Type | Automatic Hydraulic Metal-to-Metal Brick Machine |
| Compaction Technology | Metal-to-Metal Mechanical Stop Compaction |
| Hydraulic Power Pack | 7.5 HP Hydraulic Power Pack |
| Electric Motor Brand | Crompton Industrial Electric Motor (12-Month Warranty) |
| Total Power Requirement | Approx. 17 HP, 3-Phase Electric Supply (415 V, 50 Hz) |
| Output Per Stroke | Configured by die (supplied without dies in base quotation) |
| Daily Production Capacity | Configuration dependent (depends on die selection and material handling crew) |
| Mould Cycle Time | Configuration & handling dependent |
| Pan Mixer Included | 5 Ft Heavy Roll Pan Mixer (Heavy Roller Type) |
| Conveyor System | 17 Ft Material Feeding Belt Conveyor |
| Control System | PLC Electrical Control Panel with manual override switches |
| Material Handling | 1 Unit Material Handling Hand Trolley Included |
| Tool Kit | Standard Maintenance Tool Kit Included |
| Mould Dies In Base Quote | Supplied WITHOUT DIES (custom dies selected separately to match regional requirements) |
| Operating Labour | Dependent on material handling and plant crew setup |
| Manufacturing Location | Morbi, Gujarat, India (Pan-India Dispatch & Erection) |
Compatible Raw Materials
Frequently Asked Questions (Buyer & Technical Guidance)
Why is the 4 KVT Metal-to-Metal machine supplied without dies in the base quotation?↓
Fly ash brick dimensions vary significantly across India (for example, standard 230x110x75 mm / 9x4x3 inch, modular 190x90x90 mm, or interlocking paver blocks). By supplying the base machinery quotation without dies, buyers avoid paying for pre-packaged moulds they do not need. Buyers can select one or more precision-machined, hardened alloy steel dies matching their exact regional brick or block dimensions.
What equipment is included in the verified 4 KVT plant quotation?↓
The verified 4 KVT plant quotation (reference date 22-08-2026) includes: (1) 4 KVT metal-to-metal hydraulic pressing machine unit, (2) 7.5 HP heavy-duty hydraulic power pack, (3) 5 ft heavy roll pan mixer, (4) 17 ft material feeding belt conveyor, (5) PLC electrical control panel, (6) genuine Crompton industrial electric motor, (7) material handling hand trolley, and (8) standard maintenance tool kit. Dies are quoted separately.
What are the electrical power requirements for this 4 KVT plant compared to 8 KVT or 10-brick plants?↓
The 4 KVT plant requires a total connected load of approximately 17 HP on an industrial 3-phase (415 V, 50 Hz) connection: 7.5 HP for the hydraulic power pack, approximately 7.5 HP for the 5 ft heavy roll pan mixer, and 2 HP for the 17 ft belt conveyor. In contrast, our 8 KVT and 10-brick plants require approximately 30 HP. This makes the 4 KVT machine ideal for locations with 17–20 HP sanctioned power capacity.
What electric motor brand is supplied and what is the warranty coverage?↓
The machine is powered by a genuine Crompton industrial electric motor, known across India for rugged reliability, high starting torque, and excellent thermal endurance. The electric motor is backed by a 12-month manufacturer warranty.
What is the daily production capacity of the 4 KVT machine?↓
Because the 4 KVT base machine is supplied without dies, daily output depends directly on your selected mould configuration (standard bricks, modular blocks, or pavers), raw material batching pace, and the size of your handling crew. Final production throughput is confirmed based on your plant setup and die selection.
Can this 4 KVT machine also manufacture interlocking paver blocks or solid concrete blocks?↓
Yes. By mounting interchangeable hardened steel paver dies (such as Zig-Zag, Hexagon, or Dumble) or solid block moulds onto the pressing unit, the machine can produce high-density paver blocks and concrete masonry units.
What factory space and curing yard area is recommended for a 4 KVT plant setup?↓
A total plot area of approximately 2,500 to 5,000 sq ft is recommended as a general planning guideline. This provides sufficient space for the machine pressing unit, 5 ft pan mixer, 17 ft conveyor, fly ash and aggregate stockpiles, and a water spray curing yard for daily production.
What installation and commissioning support is provided by Vagheshwari Engineering Works?↓
We provide experienced factory technicians for on-site machine erection, hydraulic line connection, electrical panel calibration, and initial trial runs with zero labor charges (free technician). The buyer is responsible only for technician travel expenses and local accommodation.
Ready to Configure Your Brick Manufacturing Plant?
Contact Shree Vagheshwari Engineering Works directly in Morbi, Gujarat. We provide complete technical consultation, customized die fabrication, and transparent itemized factory quotations.
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Contact Information
Factory Address
2, Lati Plot, Near Old Ajanta Clock, Morbi, Gujarat, India
Factory Location
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